Felt like i had let go of the throttle and when i would twist it nothing would happen. If for any reason a failure is sensed, the system will go into one of three failure modes, scott explained. Davidson motorcycles financed through eaglemark savings bank esb and is subject to credit approval. Harley davidson throttle cable install, remove, replace, fix.
Tips on swapping out handlebars on your motorcycle motorcycle. Harley davidson motorcycles with carbureted engines utilize a dual pushpull system for their throttles. Once you decide to remove your handlebar to install a different one, there. How to replace a harley throttle cable it still runs. Heres a great upgrade to complement the braided throttle cable. Throttle moves freely without binding and the leftside clutch grip locks right in with the 3 provided set screws. You may need to fix or replace the throttle cable and dont want to pay expensive mechanics fees. Wrongful death lawsuit claims harleydavidson throttle defective. Poor throttle response on roll on harley davidson forums. Harleydavidson radio systems are installed as a component of the fairing system. We recommend their purchase on bikes where the engine is an inlinefour cylinder motor. Indian announces removal of brake throttle override. Some piecesparticularly the throttle cablesshould be routed. It was a bit dangerous one of those times when i was merging onto a busy interstate.
My old version of the super tuner software does not have the ability to modify the throttle by wire map. In order to remove the radio, the outer fairing must first be completely. Harley throttle by wire grip, master cylinder and housing install. Br talks about the throttle censor in the handlebar and that to look for when installing duration. Harley davidson oem wire plug connector removal the right way duration. Attach the ground wire from the micro efi tuner to the negative side of the battery as shown in figure e. Harley davidson forums dedicated to harley davidson motorcycles owner and enthusiast. Bob and mark will also remove the throttle by wire harness. I was working on the scoot and one of the jobs i was trying to get done was installing the harley gdo. Have a look here if your tbw is acting up and you have a check engine light on with stored codes with part numbers bw issues explained by hd service bulletin tt418a a must read this is some must read info for everyone that has had issues with the tbw.
This video shows the process for installing grips on a harley with electronic throttle. There is no reason to ever cut and splice these wires, the plug is very easy to take off, allowing you to pull the wires through your new handle bars and put the factory plug back on. And the close throttle cable is a safety mechanism, if it is not there, the only thing you have to close the throttle is to push the cable that opens the throttle if there is significant binding now that you have removed the close throttle cable, you might wanna be able to reach down and close the butterfly on the carb manually. See an authorized harleydavidson dealer for advice about the amount of current. This first picture shows the new throttle by wire in the handlebar end. Harley clutch adjustment on a softail or dyna bob teaches you how to adjust the clutch and primary chain on your harley softail or dyna model. Designed to remove wires from terminals without damage to either. That should be here next week and maybe i can tweek the stumble out of it. Bob larosa removes the stock harley throttle cables. Harley davidson oem wire signal connector molex harness plug removalhow to take apart duration. Harley davidson oem style throttle control kits for 1 bars dual cable for. Harley davidson throttle cable install, remove, replace. Throttle, drive, or flybywireelectronic throttle control hds official wording and engine management systems, of course. Get your questions answered by community gurus and.
I have ordered the 2010 version of the software which does have that function. Davidson motorcycles to high credit tier customers at esb and only for up to a 60 month term. For harley, it was a way to shed the companys reputation of being archaic. Jul 15, 2019 to evaluate the 2020 harleydavidson livewire, you need to let go of everything you know and everything you think you know about harleydavidson. The companys official rationale for incorporating the fly by wire throttle is that the touring models come with electronic cruise control, and that an electronic throttle actually integrates with it more seamlessly than cables. Grips free delivery possible on eligible purchases. Love the site, spent 4 12 hours going through all the questions back to 03. Find new old stock nos and used harley davidson and aftermarket hand and foot controls right here. The keycap removal tool is tapered on both ends to assist in the removal of the keycaps. Dont forget the throttle by wire extension harness. How to replace grips on a harley with electronic throttle. For harley touring street glide softail throttle no wire. A wrongful death lawsuit has been filed in texas, alleging that a.
Bob and mark move from the clutch side of the handlebars to the extended wiring harness. Videoin this free video we show you in detail how to install or remove the throttle cable on your harley davidson motorcycle. New bmw motorcycles have it, as do harleydavidson touring bikes, so do many models of cars and even jet aircraft. In 2008, harley davidson implemented a throttle by wire design, eliminating the throttle cable. If it doesnt have any cables on the right side, its throttle by wire. For all your harley davidson motorcycle parts, accessories, and gear, turn to our online motorcycle parts and accessories store. Sort through the categories or use the search function by part number or keyword. Indian motorcycle announces removal of controversial brake throttle override bto on 2015 models and an upgrade program for previous models. Cruisemate cruise assist installation video for harley davidson motorcycles with electronic throttle fly by wire. With a tweezers or similar tool, fish one string out through the switch wiring slot. The throttle grip sensor has two wires, covered in sheathing, coming out of the. The task can be completed within about 10 minutes and is a great way to increase comfort and add a personal. Single bolt holding throttle cable attachment brace to throttle body.
Installing new grips on your harleydavidson motorcycle is an easy way to improve the comfort and look of your ride. A service manual for your model motorcycle is required for this installation and is. Oct 04, 2015 harley davidson throttle cable install, remove, replace, repair motorcycle biker podcast. You have to pull the wire out while pressing on the tool. Trickiest part of the installation is the throttle because of the 2 small throttle cables and aligning those ferrules properly. Refer to the appropriate parts catalog or see a harleydavidson dealer for the. Par 04 t 877 harley davidson softaildynatouring models 8 9 secure the ground wire black wire w eyelet from the micro efi tuner to the negative side of the bikes battery fig. Harley davidson oem wire signal connector molex harness plug. Efficiency and power are two of the aspects that attract people to the modifications of an engine.
Using the supplied velcro, secure the micro efi tuner to the side of the battery as shown in figure f. Harley davidson throttle cable install, remove, replace, repair. Hill country custom cycles offers the finest custom aftermarket parts and accessories for harley davidson motorcycles. Harleys first crack at electronic fuel injection ff1 didnt go over very well. Harley recommends replacing both of these cables should one of them. Immediately remove the main fuse per the service manual. One of the nice advantages of this system is electronic cruise control, but this design has its disadvantages, too, such as loose connections and broken sensors.
The bars were not designed for the new 08 with throttle by wire. One throttle cable pulls the throttle cable bracket to provide acceleration, while the other cable helps to push the bracket back into place. If you do not own or wish to purchase this tool you can use another method. The great thing about harleys is that upgrading their performance is a straightforward procedure. Removal of stock throttle cables fix my hog harley. The response from this alligator alley harley davidson in florida is horrible. Insert a small screwdriver or other flatblade tool into the flat area on one side of the seal cap. They take their time to call back, if they do, and looks like they do not have any inventory parts for this model.
Mar 25, 2010 wrongful death lawsuit claims harleydavidson throttle defective march 25, 2010 written by. They made sure the harley wiring connectors plug back into each other on the left and right side. Dec 25, 2012 cruisemate cruise assist installation video for harley davidson motorcycles with electronic throttle fly by wire. Ive got almost everyting figured out, but i need to remove the throttle. How to remove a radio from a harley fairing it still runs. Shown here is a disconnect tool that you use by inserting it into the round hole next to the pin hole. Buy black 1 deep edge cut grip street glide cnc handlebar grips for harley electronic throttle street glide handgrips 0819. This aesthetic upgrade turned out to be a necessary one. Squeeze and disconnect the wire connector attached to the headlight assembly. Idlethrottle control cable connections to switch housing. Two other times at a stop, the idle wouldnt come back down from about 2200 rpms.
Throttleidle cables harley davidson motorcyle parts. The cables will come out below the switch housings and have a metal piece that makes the cables curve then itll go to a plasticrubber line that runs to the center of the handlebars. Harley handlebar wire extension soldering staggered connections tags. Removing throttle cables from housing harley davidson forums. Cruisemate cruise assist installation video for harleydavidson motorcycles with electronic throttle fly by wire. Harley wiring connectors fix my hog harley davidson. Harley davidson oem wire signal connector molex harness plug removal how to take apart duration. Are you ready to give your harley the custom qualities that reflect your personality. When installing handlebars you may lengthen cables. However, the right tool for the job always makes things easier. Harley oem deutsch connector terminal removal tool, plugs. Use this control to limit the display of threads to those newer than the specified time frame. It wasnt all their fault though, riders and shops tried to hopup those ff1 equipped bikes without fully understanding how the system worked and what was needed to adapt it to a motor built for higher performance.
The twist grip sensor kit enables installation of accessory handlebars on vehicles equipped with throttle by wire. Forward controls, mid controls, handlebars and handlebar controls. Buy for harley touring street glide softail throttle no wire rubber grips 20082019. It affects throttle control, thereby affecting cruise control and other engine speed functions. I have used the shank of a small drill bit in a pinch. The motion pro hose removal tool 2in1 design features 2 tips, one features a sharp point with a 90degree bend for breaking frozen hoses and the opposite tip has a. If there are two cables running down the handlebars it is cabled. The throttle assembly runs outside of the bars, and i see most stock 57s running the cable through the bars. Be sure to achieve free play on the clutch cable to verify that you have proper adjustment on the clutch cable pack, and check for the proper specs in your service manual for adjusting the primary chain if your model has the adjustment window. Here are the simple instructions on how to disassemble your throttle by wire plug so you can pull the wires through the handle bars. Take you time and kept track of all your parts and set them aside.
1230 2 1304 1224 933 1079 96 833 1602 55 358 1506 25 462 573 1332 846 1078 1275 44 887 1404 1095 1548 1172 1640 197 834 1548 1162 647 1140 1190 519 537 916 1131 1231 545 1280 651